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IMPORTANT TIPS FOR CIVIL ENGINEERS

STEEL

  • Theoretical weight of Steel - 7850 kg/ m3
  • Weight of reinforcement bars - D2 / 162 Kg/m   (D in mm)
  • Weight of reinforcement bars - D2 / 533 Kg/ft. 
  • Percentage of steel in Columns - 0.08% - 6% of gross area 
  • Percentage of steel in Beams - 1% - 2% of gross area
  • Percentage of steel in Slabs - 0.7% - 1% of gross area
  • Main bars in the slabs shall not be less than 8mm (HYSD) bars or 10mm (Plain bars) and the distributors not less than 8mm and not more than 1/8 of slab thickness
  • Minimum number of barsfor square column is 4nos. and 6 nos. for circular column
  • Lapping is not allowed for the bars having diameters more than 36 mm (above that Couplers or welding only)
  • Chairs minimum of 12 mm dia bars should be used
  • Chairs spacing maximum 1 m or 1 no. per 1 Sqm
  • For Dowels, minimum of 12 mm dia. rods should be used
  • Binding wire required in reinforcements - 8 kg/MT
  • "L" for Column main rods in footing - Min. 300 mm
  • Hook for Stirrups - 9D for one side 

COVER TO MAIN REINFORCEMENT

  • Column: 40 mm (D>12mm)
  • Column: 25 mm (D= 12mm)
  • Beam: 25 mm
  • Slab: 15 mm (or) not less than dia of the bar.
  • Footing: 50 mm
  • Sunshade (Chajja): 25 mm
  • Retaining walls: 20 / 25 mm

CONCRETE

  • Size of Concrete testing Cubes - 150 x 150 x 150 mm
  • Weight of RCC - 2500 - 2700 Kg/ Cum
  • Weight of PCC - 2400 Kg/ Cum
  • Concrete cube is filled in - 3 Layers
  • Slump Cone is filled in - 4 Layers 
  • Thickness of Shear wall - Min. 150 mm , Max. 400 mm
  • Slope of Staircase 25- 40 degree
  • Minimum thickness of slab - 125mm
  • Dimension Tolerance for Cubes - +/- 2 mm
  • Free fall of Concrete allowed - Max. 1.50 m
  • Water - Cement Ratio for different grades of Concrete shall not exceed 0.45 for M20 and above and 0.5 for M10 & M15
  • Slump value required - For lightly Reinforced - 25- 75 mm and for heavily reinforced - 75 - 100 mm
  • pH value of water should not be less than 6 for construction
  • Cube Samples required - Upto 30 Cum - 3 nos., Upto 50 Cum - 4 nos., Above 50 Cum - 4+1 no. of additional sample for each 50 Cum 
  • Compressive Strength required for Concrete: In 3 days - 45%, 7 days - 67 -70%, 14 days - 85%, 28 days - 100% +
  • Clay and Silt content in Sand should not exceed 3% by weight or 8-10% by volume. For Crushed sand, Clay and silt content should not exceed 15% by weight
  • Target strength of Concrete - 1.25 times design strength (Eg. For M40 - 1.25 x40)
  • Cement Requirement  for M10 - 210 Kg, M20 - 320 Kg, M25 - 340 Kg, M30 - 380 Kg
  • Water absorption of Bricks - 12% to 20% of of its self-weight when submerged in water for 24 hours
  • Compressive strength of Bricks - 105 Kg/ Cm2 or 10.5 N/mm2 for I class bricks                                                                                  - 70 Kg/ Cm2 or 7 N/mm2 for II class bricks                                                                                        - 35 Kg/ Cm2 or 3.5 N/mm2  minimum for  bricks
  • Compressive strength of Fly ash Bricks -  90 to 100 Kg/ Cm2 or  9 to 10 N/mm2
  • In Soil filling, 3 samples should be taken in 100 Sqm for  testing dry density of soil by Core cutter test

DENSITY OF MATERIALS

  • Weight of Cement                      - 1440 Kg /m3
  • Weight of Steel                            - 7850 Kg/ m3
  • Weight of Bricks                          - 1600 - 1920 Kg/ m3
  • Weight of Block work                - 1920 Kg/ m3
  • Weight of Coarse aggregates - 2600 - 2900 Kg/m3
  • Weight of River sand or Fine aggregate - 1450 - 2100 Kg/m3
  • Weight of RCC                              - 2310 - 2700 Kg/ m3

STRIPPING TIME ( De-Shuttering)

  • For columns, walls, vertical form works : 16-24 hrs
  • Soffit formwork to slabs                                : 3 days (props to be refixed after removal)
  • Soffit to beams props                                     : 7 days (props to be refixed after removal)
  • Spanning up to 4.50m                                    : 7 days
  • Spanning over 4.50m                                     : 14 days
  • Arches spanning up to 6m                           : 14 days
  • Arches spanning over 6m                             : 21 days

CO-EFFICIENT FOR PAINTING

  • Partly paneled and glazed doors : 0.80 times the door or window area.
  • Collapsible gates                                : 1.50
  • Corrugated sheet Steel doors       : 1.25
  • Rolling shutters                                   : 1.10
  • Flush doors                                           : 1.20
  • Fully glazed doors                              : 0.80

GENERAL

  • Electrical conduits shall not run in columns 
  •  Earth work excavation for basement above 3 m Should be stepped form
  •  Any Back filling shall be compacted 95% of dry density at the optimum moisture content and in layers not more than 200 mm for filling above structure and 300 mm for no structure
  • Cement shall be stored in dry places on a raised platform about 200 mm above floor level and 300 mm away from walls. Bags to be stacked not more than 10 bags high in such a manner that it is adequately protected from moisture and contamination. 
  • Initial setting time of Cement shall not be less than 30 minutes and Final setting time shall not be more than 10 Hours
  • Groove cutting machine shall be used for chasing of walls for all electrical conduits
  • 4" - 7" wide expanded metal mesh shall be fixed before plastering of all conduit chasing in walls
  • For Column wall junctions & Beam wall junctions 4" wide expanded metal mesh shall be fixed before plastering
  • Anti terminate treatment chemical Name is Chloropyrifos 20% . Diluting 5 Lit of Chemical with 95 Lit of water and usage is 7.5 Sqm Per litre {Diluted}. To Provide 1” Dia hole and Deep 1 Foot.
  • One cement bag=1.25 Cft

Thumb rule requirement of standard materials in high raised building

  • Steel =3 to 5 kg / sft
  • Cement = 0.5bags/ sft
  • RMC = 0.05 m3/sft
  • Block =12.5 nos /sqm

Cement requirements in Plastering

  • 200 mm in cm 1:6     -  0.124 Bags /sqm 
  • 200 mm in cm 1:4     -  0.206 bags/sqm
  • 150 mm in cm 1:6     -  0.093 bags/sqm
  • 150mm in cm 1:4      -  0.144 bags/sqm
  • 100 mm in cm 1:4     -  0.103 bags/sqm
  • Ceiling plastering     -  0.11 bags/sqm
  • Wall plastering          -  0.09 bags/sqm
  • Rough plastering      -  0.09 bags/sqm
  • Duct plastering          -  0.09 bags/sqm
  • External plastering   -  0.175 bags/sqm

 

Cement requirements in PCC

  • PCC 1: 4: 8      - 3.4 bags/cum
  • PCC 1:5:10      - 2.52 bags/cum
  • PCC 1:3:6        - 4.2 bags/cum
  • PCC 1:2:4        - 6.02 bags/cum

 

Cement requirements in Brick work

  • 230 mm brick work   - 0.876 bags/cum
  • 115 mm brick work   - 0.218 bags/cum

 

Cement requirements in Flooring, Waterproofing

  • VDF 100 mm thick  -  0.82 bags/sqm
  • Granolithic flooring 40 mm  -  0.35 bags/sqm
  • Granolithic flooring 20 mm  -  0.28 bags/sqm
  • Anti-skid tiles laying -  0.28 bags/sqm
  • Ceramic   tiles laying-  0.28 bags/sqm
  • Vitrified tile flooring  -  0.28 bags/sqm
  • Vitrified tile dado  -  0.27 bags/sqm
  • Ceramic dado  -  0.27 bags/sqm
  • Marble flooring  -  0.3 bags/sqm
  • 100 mm heigh marble skirting  -  0.027 bags/rmt
  • Marble cladding  -  0.27 bags/sqm
  • Terracota tile flooring -  0.3 bags/sqm
  • Mangalore tile  -  0.3 bags/sqm
  • Door frame fixing  -  0.17 bags/sqm
  • Water proofing for sunken slab  -  0.23 bags/sqm
  • Water proofing for walls  -  0.23 bags/sqm
  • Water proofing for balcony/toilets  -  0.65 bags/sqm

Conversion factors

  • One Sqm            =  10.7639 Sft
  • One Cum             =  35.314 Cft
  • One Cubic metre = 1000 litre
  • One Metre   =  3.280 Feet
  • One Acres    = 4046.873 Sqm  =  43560.17 Sft  =  4840.019 Yards
  • One Mile       =  1609.344 metre
  • One Acre      = 100 cent
  • One ground = 2400 Sft  =  5.51 cent
  • One Mile     =  8 Furlong

 

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